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Mobile batching system – 4 bins
The mobile batching system is manufactured out of solid steel. The unit comprises bins, belt feeders and a collecting conveyor. It is mounted on a single-axle semi-trailer. The unit is equipped with an approach guard for wheel loaders. The approach guard is installed on one side of the bins. Using two folding sheet steel walls, the approach height is raised to +1,200 mm and serves as an approach ramp after material has been brought in. This enables the easy filling of the bins with stone. Switch cabinet and control cabinet are installed in the unit. Material flow monitor, centring indicator and visual warning signal trigger if there is not enough material.
Advantages: mobile unit for using on any site, ramp included, no crane needed, automatic control, standard with 1 off vibratory at the sand hopper, unit is easy to assemble
Standard: trailer + bins + collecting conv. + belt feederes + slewing inclined conveyor + electr. wiring + belt weigher + control unit
Options:
- water injection
- additional vibratory
- reduced costs if inclined conv. without wheels
- adds for tropical use
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Quantity: 4 units
Capacity: each 8 m³ expandable to 10 m³ at an additional charge
Grain size: 45 mm
Loading width: 3,400 mm
Loading height: 4,080 mm
Wall thickness: 6 mm
Approach ramp: Filling on site
Vibrator 0.26 kW: 1 unit
Rotary paddle detector: 4 units, installed at approx. 1/3 fill level a visual signal triggers as soon as this fill level falls below the lower limit
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Center Axes: approx. 14,600 mm
Belt width: 800 mm
Conveyor capacity: 400 t/h
Drive power: 9.2 KW
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Belt feeders are driven by an inverter-controlled gear motor. The speed control via frequency control. Idler assemblies and guide rollers ensure smooth running of the belt. A material flow sensor signals aggregate shortage.
Quantity: 4
Profile design: galvanised
Center Axes: 1,500 mm
Belt width: 650 mm
Belt type: side walled belt
Belt quality: EP 400/3, 3:1.5 mm
Discharge capacity: approx. 130 t/h
Drive power: 2.2 kW, frequency regulated
External fan: 0.18 KW
Control range: 1 : 25
4 controllers for 2.2 kW belt feeder
All power stacks and control units can be found in the control cabinet. The material flow sensor is integrated in the controller.
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Profile design: galvanised
Center Axes: 12,000 mm
Belt width: 650 mm
Belt quality: EP 400/3, 4:2 mm profiled inclined conveyor belt
Drive power: 15.0 kW, with return stop
Conveyor capacity: 400 t/h
Drive: Attachable gear motor
Emergency pull-wire: both sides Speed monitor
Belt weigher: not calibrated
Cascade mixer: Material is mixed by falling from one pocket into the next
1 bogie wheel for loading conveyor
- for manual slewing
- bogie wheel and supports can be removed for transport
- Conveyor and components can be transported with the metering unit on the trailer.
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Metering control terminal
- provided as touch panel
- for the control of the belt feeders
Metering outputs are graphically displayed as target and actual values on a 17“ colour flat screen monitor. Metering is carried out by inputting a recipe or making a preselection in tonnes or manually.
Individually comprising:
- Industry PC, latest generation
- Software AVD
- 2 x 80.0 GB hard drive, double hard drive
- CD-ROM drive (CD rewriter)
- 256 MB DDR-RAM
- 1 x TFT monitor 17’’
- Mouse and keyboard operation (IP 54) for direct visual command input
- Windows XP operating system with SQL database
- SPS processor with expandable memory
- I/O module for bins and collecting conveyor
- Bus cable
System control functions
- Real time representation of the metering with graphic and alpha-numeric control of the target and actual value on the colour monitor.
- Recipe creation and selection, balancing with daily, monthly and annual logs as well as parameterisation are carried out on the monitor.
- Recipe input, changing the base parameters and pre-input of up to 10 customer orders which can be input and changed during production.
- Customer orders can be interrupted and others brought forward whereby remaining volumes can be saved and called up again.
- Time-delayed switching on and off of the individual bins
- Statistical long-term data collection of the individual components
- Documentation on the hard drive with data back up on CD
- Uninterrupted power supply
- Modem connection with remote diagnostics
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Single-axle bogie as semi-trailer equipped with two-line brake system, parking brake and king pin including height adjustable support leg.
Complete lighting system with parking, brake and licence plate lights
Total length: 16,350 mm
Total width: 2,500 mm
Total height: 4,200 mm
Total weight: 16,000 kg
Axle load: 9,000 kg
fifth wheel load: 7,000 kg
King pin: 2"
Standard semi-trailer height: 1,242 mm
Tyres: 385/65 R 22.5 - Michelin preferred
approval by German Boiler Code
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We're looking forward to receiving your call or your e-mail. You're Welcome!
Tel. +49 (0)33234/ 710-0
eMail: faf@faf-gmbh.com |
a couple of photos of the Mobile batching system
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Movie Plant in action
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